Skip to content
Section 18 · Care

Maintaining a solar water pump

Solar pumping systems have few moving parts and most of them are underwater. That makes them reliable and easy to forget, until the trough is dry. A short routine catches most failures early.

By the editors of SolarPoweredWaterPumps.comLast reviewed October 20262 min read

Short answerMost solar pump maintenance is a regular look at the panels, float switch and flow, a seasonal check of wiring and connections, and replacing wear parts such as diaphragms on the maker's schedule.

Affiliate links on this page. We may earn a commission if you buy through them, at no extra cost to you. That doesn't change what we recommend. How we make money.

Key takeaways

  • Read the tank level at the same time of day: a slow fall is the earliest warning.
  • Clean panels, check connectors and test the float switch each season.
  • Measure midday flow with a bucket once a year and compare with when it was new.

Safety. Panels and batteries can deliver dangerous current. Follow NEC Article 690 and local code, and use a licensed electrician or well contractor where your state requires one.

Monthly, or each time you check stock

  • Look at the tank level at the same time of day. A slow fall over weeks is the earliest sign of a failing pump or a leak.
  • Check that troughs and float valves are working and clean.
  • Glance at the array for shade from new growth, and for bird droppings or dust.

Each season

  • Clean panels with water and a soft brush where dust, pollen or droppings build up. No abrasive cleaners.
  • Check every connector and cable for chafing, rodent damage and loose terminals. Cattle and rodents are the main enemies of exposed cable.
  • Test the float switch by lifting it: the pump should stop.
  • Clean the intake screen on surface pumps and the filter on any drip system.
  • Check mount bolts after high winds.

Every year or two

  • Measure flow into the tank with a bucket and a watch at midday, and compare with what it did new. A drop of a quarter or more means wear or a problem.
  • Diaphragm pumps: replace diaphragms and valves on the maker's schedule or when flow drops.
  • Brushed DC motors: brushes wear and some pumps are designed for brush replacement. Brushless pumps avoid this.
  • Drain and clean the storage tank; sediment builds up.
  • Test well water for bacteria and nitrate if people drink it.

Batteries

LiFePO4 batteries need little maintenance but should be kept within their temperature range and checked for loose terminals. Many makers prohibit charging below freezing; that is why models with low-temperature protection or self-heating exist.

Next step

Symptoms, what to check first, and what to check next.

Troubleshooting table